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Six Essential 3D-Printing Design Tips

Additive manufacturing (AM), aka 3D printing, has evolved at a pace rarely seen in the manufacturing world. More material options and new secondary processes have expanded applications for 3D printing, while Industry 4.0–driven innovations have increased accessibility by making it easier than ever to design for additive manufacturing (DfAM). Printers, too, have improved substantially, with larger build volumes and greater precision. Leveraging the technology still requires special considerations to which…

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Gerdau Graphene Launches “First” Graphene-Enhanced PE Additive Masterbatch for Extruded Packaging and More

In July of 2022, I reported on how within a year’s time, we had reported on new entrants in the arena of graphene additives for thermoplastics and their benefits derived from graphene’s mechanical properties: reduced weight and friction, more efficient lubrication, and higher thermal and electrical conductivity, as well as increased barrier properties against liquids and gases, and protection from weathering oxidation and UV light. They included NeoGraf Solutions and…

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Biden Administration Sets Bold Biotech Goals

There’s a lot to comb through in the Biden administration’s plan to advance biotechnology and biomanufacturing in the United States, as laid out in a report released on March 22. The headline item for our industry, though, is that it wants to “displace more than 90% of today’s plastics” within 20 years with recyclable-by-design polymers formulated with bio-based feedstocks. Say what you will, but the 61-page “Bold Goals for U.S.…

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Domo Breaks Ground on Polyamide Compounding Plant in China

Domo Chemicals, a leading manufacturer of engineering plastics, has broken ground for its new polyamide (PA) compounding plant in Haiyan, Jiaxing, Zhejiang, China. The new plant will produce Technyl PA grades and is expected to be in full operation by the end of the first quarter of 2024. It represents a significant investment of around $15 million by Domo Chemicals and covers a total site area of 40,000 square meters. …

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Louisville Slugger Embraces New Technology to Improve an Old Pastime

The crack of a baseball bat is a sound that has been heard for centuries, signaling to fans that summer is here or rapidly approaching. The classic nature of a baseball bat, however, doesn’t mean that it is immune to the charms of new technology. Louisville Slugger, which has been making bats since 1884, is embracing 3D printing as a tool for the design and manufacture of aluminum and composite…

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Official says Norfolk Southern fire likely started in rail car containing resin

The fire that led to the Feb. 3 train derailment in East Palestine, Ohio, likely started in a rail car containing plastic resin, a government official said last week. In testimony before a U.S. Senate committee, Jennifer Homendy said that “the combination of the plastic pellets in the 23rd car and the hot axle of that car likely started the initial fire.” Homendy is chair of the National Transportation Safety…

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Commodity prices rise; engineering resins drop

The upward swing of commodity resin pricing continued in February, with higher prices reported for three materials. North American polypropylene resins prices saw the biggest hike, jumping an average of 8 cents per pound. That increase reflected a 7-cent increase in prices for polymer-grade propylene (PGP) feedstock, with PP makers gaining 1 cent in margin improvement as well. PP prices had jumped up 11 cents in January, matching a similar…

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Manufacturers’ Superpower: ‘X-Ray Vision’ into Your Processes

“Visibility” of processes and production is the key value of MES. MPDV’s Hydra X system is modular, allowing a user to “start simple” with one or two machines, just tracking uptime/downtime and cycle time and adding machines and functionality later on. (Photo: MPDV USA Inc.) When I was five years old, I eagerly awaited the next broadcast of the “Superman” TV series. Among the Man of Steel’s arsenal of superpowers,…

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Robots, They’re (Almost) Just Like Us

Advances in robotics and automation are coming at an opportune moment. The plastics industry, and manufacturing in general, continue to wrestle with a labor shortage. A well-known study by Deloitte and the Manufacturing Institute predicts that as many as 2.1 million jobs in manufacturing could go unfilled by 2030. With unemployment at its lowest level in more than 50 years, it seems unlikely that the prediction will shift much in the…

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